HOW TO MORDANT COTTON OR OTHER CELLULOSE FIBRES
Cellulose fibres can be fully dried and stored before dyeing. Fibres do not need to be re-mordanted between dyes. Once a fibre has been mordanted it can be dyed and then overdyed without any further mordanting.
INITIAL STEPS
Weigh the fibre dry, record the weight, then scour.
Choose your tannin – The tannin bath must always be done first.
Choose one of the alums from the mordant process below.
THE TANNIN PROCESS
Measure tannin to the recommended WOF for the tannin you are using. Dissolve in hot water.
Fill the kettle with enough hot water 120°F - 140°F (48°C - 60°C) to cover the fibres.
Add your chosen tannin, stir.
Add the scoured, wet fibres.
Let soak for 1-2 hours. Stirring occasionally (cover kettle so it stays warm).
Remove the fibre and very gently rinse and wring – or spin out in a centrifuge (Spinnex), or the spin cycle of a washing machine. In order not to have to re-wet-out your fibres, do not allow fibre to dry before proceeding to the alum mordant.
You can let the fibres steep in the tannin bath for an additional 8-24 hours. Steeping may give deeper colours, but always test your fabric-water-pot combination when steeping for more than a couple of hours.
THE MORDANT PROCESS
Note: For more effective mordanting on fibres such as linen we mordant twice with alum. For example we will mordant once with alum at 15% WOF and then again with a fresh mordant bath of alum at 10% WOF. Or we will do a tannin/alum/alum mordant to achieve slightly richer colours.
For the procedures below you do not “cook” the fibre. Begin with very hot tap water 48°C - 60°C (120°F - 140°F). It is not necessary to heat the bath again to maintain temperature.
Alum – Aluminum Potassium Sulfate
Fill the kettle with enough hot water 120°F - 140°F (48°C - 60°C) to cover the fibres.
Measure soda ash at 2% WOF. Dissolve in hot water and add to the kettle.
Measure alum at 15% WOF. Dissolve in hot water and add to the kettle.
Add wet fibre (already treated with tannin) to your kettle.
Let soak for 1-2 hours (cover the kettle so it stays warm).
Now the fibre may be: a. Rinsed and remordanted
b. Rinsed and dyed
c. Left to steep for an additional 8-24 hrs and then rinsed
d. Rinsed and dried, to dye later.
Aluminum Acetate
Note: Some dyers omit the initial tannin process when using Aluminum Acetate. In our experience we have found keeping the tannin process results in superior lightfastness.
(see our recipe for homemade alum acetate)
Measure aluminum acetate at 8% WOF. Dissolve in hot water and add to the kettle.
Add wet fibre (already treated with tannin) to your kettle.
Fill the kettle with enough hot water 120°F - 140°F (48°C - 60°C) to cover the fibres. Stir.
Let soak for 1-2 hours (cover the kettle so it stays warm) or steep overnight.
Chalk (fix) the fibre. Aluminum acetate must be fixed prior to dyeing. In some cultures this is known as dunging (as cow dung is used, which is high in phosphates). To 5 litres of warm water add 50g of chalk (calcium carbonate). Fully wet the fibre and wring out. Rinse thoroughly after chalking. These solutions may be kept and refreshed after every 10kg of fibre.
As an alternative to chalking you may use 100g of wheat bran to 5 litres of warm water. The wheat bran needs to soak for about 30 minutes before adding your fibre. The wheat bran option is sometimes preferable for processes using thickened mordants. Rinse thoroughly afterwards.
Now the fibre may be:
Dyed immediately
Dried completely for dyeing at a later date.
Aluminum Triformate
Note: Aluminum triformate can be used to mordant both protein and cellulose fibres, and is the only cold mordant for protein.
Use 5 - 8% WOF. Dissolve powder in lukewarm tap water and add to a stainless steel or plastic bucket mordant bath. Fill the bath with enough water so that your fibre can move freely.
Leave completely submerged in the mordant bath for at least 8 to 24 hours - stirring occasionally. Squeeze out any air pockets and if necessary weigh down yarns or fabric with non-reactive items like glass mason jars or stainless steel bowls to avoid them coming above the surface.
Remove fibres from mordant bath, lightly rinse, dry completely, and proceed to dyeing.
When mordanting is complete your mordant bath can easily be disposed of down a household drain - it is now a weak alum/formic acid.
Note: Do not heat aluminum triformate as irritating fumes may develop and the mordant may be damaged.
Instructions for using the GPL (grams per litre) method.
Use 20 grams of aluminum triformate per litre of room temperature water. Dissolve powder in small amount of lukewarm tap water and add to a stainless steel or plastic bucket mordant bath. You will need to make enough mordant bath so your fibres can be completely saturated. Squeeze out any air pockets in fabrics or yarns so your fibres can remain under the surface.
Fibre needs to be in the mordant 8 to 24 hours (we usually leave 24 hours). At all times fibre needs to be under the surface. Remove fibres from mordant bath, lightly rinse, dry completely, and proceed to dyeing.
This GPL mordant bath can be used over and over until there is no more liquid.
Note: Using tannin for cellulose, prior to aluminum triformate mordant, increases light fastness.
See the tannin process described before the mordant process above.